Thirty years have passed since 3-D printers first appeared, but only recently have they hinted at a new era of manufacturing. The first working 3-D printer was created in 1984 by Chuck Hull of 3D Systems Corp. This early device, based on stereolithography, gave way to the first truly practical 3-D printing, or “3DP”, technology patented by the Massachusetts Institute of Technology in 1993.
For nearly a century, electrophoretic deposition (EPD) has been used as a method of coating material by depositing particles of various substances onto the surfaces of various manufactured items. Since its earliest use, EPD has been used to deposit a wide range of materials onto surfaces. This process works well, but is limited. EPD can only deposit material across the entire surface and not in specific, predetermined locations, until now.
Traditionally, scientists discover new materials, and then probe them to understand their properties. Theoretical materials physicist Craig Fennie does it in reverse. He creates new materials by employing a "first principles" approach based on quantum mechanics, in which he builds materials atom by atom, starting with mathematical models, in order to gain the needed physical properties.
In steel making, two desirable qualities, strength and ductility, tend to be at odds: Stronger steel is less ductile, and more ductile steel is not as strong. Engineers at Brown Univ., three Chinese universities, and the Chinese Academy of Sciences have shown that when cylinders of steel are twisted, their strength is improved without sacrificing ductility.
Nanoengineering researchers at Rice Univ. and Nanyang Technological Univ. in Singapore have unveiled a potentially scalable method for making one-atom-thick layers of molybdenum diselenide—a highly sought semiconductor that is similar to graphene but has better properties for making certain electronic devices like switchable transistors and light-emitting diodes.
Navy researchers have recently demonstrated sustained flight of a radio-controlled P-51 fighter replica fueled by a new gas-to-liquid process that uses seawater as carbon feedstock. The fuel is made using an innovative and proprietary electrolytic cation exchange module that separates gases from water at 92% efficiency. Catalysis converts the gases to liquid hydrocarbons.
Pipes, rails, and wires are typically manufactured at high speeds, which makes in-line inspection efforts difficult. This is because micro-defects take time to detect, even with machine vision technology. A new optical inspection system developed in Germany reviews the workpieces at 10 m per second, as fast as an Olympic sprinter, and finds defects in real time that can be as narrow as a single hair.
Solid-state dye-sensitized solar cells have shown their potential in achieving high efficiency with a low cost of fabrication. Degradation of these cells shortens lifespan dramatically, however, and the causes of this are not well understood. After a detailed analysis, researchers in Okinawa have determined which material in the cells was degrading, and why.
Chemists have found that cellulose, the most abundant organic polymer on Earth, can be heated in a furnace in the presence of ammonia and turned into the building blocks for supercapacitors. The new process produces nitrogen-doped, nanoporous carbon membranes, which act as the electrodes of a supercapacitor. The only byproduct is methane, which could be used immediately as a fuel or for other purposes.
If the wreckage of a missing Malaysian airliner rests somewhere in the Indian Ocean's depths, then investigators will likely need to entrust the hunt at least partly to robot submarines and the scientists who deploy them to scan remote swaths of the seafloor. Such unmanned subs played a critical role in locating the carcass of a lost Air France jet in 2011, two years after it crashed in the middle of the south Atlantic.
Germanium monosulfide (GeS) is emerging as one of the most important class "IV–VI" semiconductor materials with potential in optoelectronics applications for telecommunications and computing. Adding a new element of control to preparation of this material, researchers in China have found a convenient way to selectively prepare GeS nanostructures, including nanosheets and nanowires, that are more active than their bulk counterparts
Researchers in Sweden have designed a paper filter which is capable of removing virus particles with the efficiency matching that of the best industrial virus filters. The paper filter, which is manufactured according to traditional paper making processes, consists of 100% high purity cellulose nanofibers directly derived from nature.
Polymer materials are usually thermal insulators. But by harnessing an electropolymerization process to produce aligned arrays of polymer nanofibers, researchers have developed a thermal interface material able to conduct heat 20 times better than the original polymer. The modified material can reliably operate at temperatures of up to 200 C.
New research on perovskite-based solar cells pioneered in the U.K. suggests that they can double up as a laser as well as photovoltaic device. By sandwiching a thin layer of the lead halide perovskite between two mirrors, the Univ. of Cambridge team produced an optically driven laser which proves these cells “show very efficient luminescence”, with up to 70% of absorbed light re-emitted.
The European Mars rover unveiled Thursday at a "Mars Yard" testing ground in Britain is designed to drill beneath the surface of the Red Planet searching for signs of life. It's been dubbed “Bryan” by its creators, and the plan is to send it to Mars in 2018 as part of the European Space Agency's ExoMars program, an ambitious plan that begins in 2016 with the launch of a Mars orbiter and demonstrator landing module.
Scientists at Rice Univ. have mixed very low concentrations of diamond nanoparticles with mineral oil to test the nanofluid’s thermal conductivity and how temperature would affect its viscosity. They found it to be much better than nanofluids that contain higher amounts of oxide, nitride or carbide ceramics, metals, semiconductors, carbon nanotubes and other composite materials. In short, it is the best nanofluid for heat transfer.
When life on Earth was first getting started, simple molecules bonded together into the precursors of modern genetic material. A catalyst would’ve been needed, but enzymes had not yet evolved. One theory is that the catalytic minerals on a meteorite’s surface could have jump-started life’s first chemical reactions. But scientists need a way to directly analyze these rough, irregularly shaped surfaces.
Until now, it has been hard to couple light generation into layered semiconductor systems. Scientists in Austria have recently solved this problem using metamaterials, which are able to manipulate light in the terahertz range due to their special microscopic structure. This represents the first combination of metamaterials and quantum cascade structures.
Industrial plants must function effectively. Remedying production downtimes and breakdowns is an expensive and time consuming business. That is why companies collect data to evaluate how their facilities are doing. At the Hannover Messe Digital Factory, held April 7-11, researchers in Germany will show how operators can analyze these huge amounts of data and use it as an early warning system when problems threaten.
Commercial demand is driving high-tech research and development in micro-optoelectromechanical systems (MOEMS) for diverse applications such as space exploration, wireless systems, and healthcare. A new special section on Emerging MOEMS Technology and Applications in the current issue of the Journal of Micro/Nanolithography, MEMS, and MOEMS discusses these recent breakthrough achievements.
Because of their unique qualities, thermoelectric materials can convert waste heat into electricity. Researchers in the Netherlands have managed to significantly improve the efficiency of a common thermoelectric material by adjusting the fabrication conditions. The material may eventually be used to, for example, put the heat issued from a factory chimney or car exhaust pipe to good use.
Existing transistors act as electronic switches, altering current flow through a semiconductor by controlling the bias voltage across the channel region. A new electronic component, called a source-gated transistor, has been developed in the U.K. and exploits physical effects such as the Schottky barriers at metal-semiconductor contacts. This innovation could improve the reliability of future digital circuits used within flexible gadgets.
The Atlantic razor clam uses very little energy to burrow into undersea soil at high speed. Now a detailed insight into how the animal digs has led to the development of a robotic clam that can perform the same trick. The device, known as “RoboClam,” could be used to dig itself into the ground to bury anchors or destroy underwater mines.
In what was almost a chance discovery, researchers in Singapore have developed a solar cell material which can emit light in addition to converting light to electricity. This solar cell is developed from perovskite, a promising material that could hold the key to creating high-efficiency, inexpensive solar cells. The new cells not only glow when electricity passes through them, they can also be customized to emit different colours.
Whether traditional or derived from high technology, ceramics all have the same flaw: they are fragile. But now researchers in France have recently presented a new ceramic material inspired by mother-of-pearl from the small single-shelled marine mollusk abalone. This material, almost ten times stronger than a conventional ceramic, is the result of an innovative manufacturing process that includes a freezing step.