The drop-on-demand inkjet printing is a promising approach allowing patterning of materials with negligible materials waste; hence, significant reduction of raw materials cost can be achieved. Furthermore, inkjet printing can be easily adapted to a roll-to-roll process, which is suitable for large scale production.
In a world where most information is available in an instant, plant managers and engineers are...
3D printing has been used to make everything from cars to medical implants. Now, Univ. of...
A 3D printing technology developed by Silicon Valley startup, Carbon3D Inc., enables objects to...
Engineers at Oregon State Univ. have used additive manufacturing to create an improved type of glucose sensor for patients with Type 1diabetes, part of a system that should work better, cost less and be more comfortable for the patient. A key advance is use of electrohydrodynamic jet, or “e-jet” printing, to make the sensor.
3-D printing isn’t just a commodity on Earth, it’s now also a commodity in space. In November 2014, the first 3-D printer in space created its first object, albeit self-fulfilling, a replacement faceplate for the printer’s casing that holds its internal wiring in place.
Regulating comfort in small commercial buildings could become more efficient and less expensive thanks to an innovative low-cost wireless sensor technology being developed by researchers at Oak Ridge National Laboratory. Buildings are responsible for about 40% of the energy consumed in the U.S. Studies indicate that advanced sensors and controls have the potential to reduce the energy consumption of buildings by 20 to 30%.
The 3-D printing scene, a growing favorite of do-it-yourselfers, has spread to the study of plasma physics. With a series of experiments, researchers at the Princeton Plasma Physics Laboratory have found that 3-D printers can be an important tool in laboratory environments.
Scientists at the Univ. of Sheffield have succeeded in using a 3-D printed guide to help nerves damaged in traumatic incidents repair themselves. The team used the device to repair nerve damage in animal models and say the method could help treat many types of traumatic injury.
In 2013, battle lines were drawn. Two stark competitors were looking to speed repairs and cut costs on parts for gas turbines. First to the drawing board was GE, who started using 3-D printing technology at its Global Research Center in Niskayuna, N.Y., to produce more than 85,000 fuel nozzles for its anticipated LEAP engine technology.
A two-part water-based gel made of synthetic DNA could bring the inventors of a 3-D bio printer closer to being able to print organs for transplant, or to replace animal testing. They faced two main challenges: finding a matrix or scaffold to support the live cells in 3-D, and being able to produce a consistent product which would not be rejected by transplant recipients.
Imagine printing out molecules that can respond to their surroundings. A research project at the Univ. of Washington merges custom chemistry and 3D printing. Scientists created a bone-shaped plastic tab that turns purple under stretching, offering an easy way to record the force on an object.
By combining micro-imprinting and electro-spinning techniques, researchers at Shanghai Univ. have developed a vascular graft composed of three layers for the first time. This tri-layered composite has allowed researchers to utilize separate materials that respectively possess mechanical strength and promote new cell growth, a significant problem for existing vascular grafts that have only consisted of a single or double layer.
The editors of R&D Magazine are looking for speakers to participate in a webinar on “Using Multiple Materials in 3D Printing.” Candidates are asked to give a 15-min PowerPoint-based talk over the phone on their experiences in fabricating 3D printed products using multiple materials or developing the processes and/or technologies to accomplish this.
In all manufacturing processes there are limits to the surface topographies that can be produced. These limits can be represented in part by crossover scales. Understanding these scales is important for selecting process variables in additive manufacturing (AM). This study evaluated the measured topographies on surfaces made by an AM process for polymers.
Just in time for Christmas, Simon Fraser Univ. computing science professor Richard Zhang reveals how to print a 3-D Christmas tree efficiently and with zero material waste, using the world’s first algorithm for automatically decomposing a 3-D object into what are called pyramidal parts. A pyramidal part has a flat base with the remainder of the shape forming upwards over the base with no overhangs, much like a pyramid.
Researchers at Yale Univ. have joined forces with a leading 3-D biology company, Organovo, to develop 3-D printed tissues for transplant research. As the number of donors for vital tissue and organ transplants decreases worldwide and the demand for transplants increases, 3-D bioprinting technology offers a solution to a long-standing and growing problem.
The first 3-D printer in space has popped out its first creation. The 3-D printer delivered to the International Space Station two months ago made a sample part for itself this week. It churned out a faceplate for the print head casing.
Additive manufacturing, widely known as 3-D printing, offers many advantages over traditional manufacturing methods such as injection molding and machining, which limit a part’s geometry and size. By freeing manufacturers from these design constraints, additive manufacturing helps create complex parts that spark innovation and save companies time and money.
Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing. This 3-D printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles.
When an aspiring mechanical engineer on a budget wants a top-of-the-line guitar, what does he do? He makes it himself, of course. At age 13, Nathan Spielberg—now a Massachusetts Institute of Technology senior—began building his first guitar, a process that consumed his attention for eight hours a day, every weekend, for 3 1/2 years.
Techniques for self-assembling of molecules have grown increasingly sophisticated, but biological structures remain a challenge. Recently, scientists have used self-assembly under controlled conditions to create a membrane consisting of layers with distinctly different structures. At the Advanced Photon Source, the team has studied the structures and how they form, paving the way for hierarchical structures with biomedical applications.
Researchers in the U.K. have found a new way to make nanostructured carbon using the waste product sawdust. By cooking sawdust with a thin coating of iron at 700 C, they have discovered that they can create carbon with a structure made up of many tiny tubes. These tubes are one thousand times smaller than an average human hair.
New software algorithms have been shown to significantly reduce the time and material needed to produce objects with 3-D printers. Because the printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process.
In a design that mimics a hard-to-duplicate texture of starfish shells, Univ. of Michigan engineers have made rounded crystals that have no facets. The team calls the crystals "nanolobes". The nanolobes' shape and the way they're made have promising applications. The geometry could potentially be useful to guide light in advanced LEDs, solar cells and non-reflective surfaces.
Microscopic particles that bind under low temperatures will melt as temperatures rise to moderate levels, but re-connect under hotter conditions, a team of New York Univ. scientists has found. Their discovery points to new ways to create "smart materials," cutting-edge materials that adapt to their environment by taking new forms, and to sharpen the detail of 3-D printing.
A leader in the field of minimally invasive surgery device development operates state-of-the-art R&D and manufacturing facilities—facilities that depend on today’s most advanced quality assurance/quality testing procedures. To ensure all equipment leaving its production facilities meets the highest performance and reliability standards, the company relies on a QA/QC system made possible by industrial microscope and analyzer solutions.
Researchers at Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a 3-D product.
The advent of digital cameras and smartphones killed the traditional mall portrait studio, but 3-D printing has sparked a new trend. Overloaded with digital photos, statues may be moving in to fulfill our desire for portraits that stand out. New York's Museum of Art and Design offered scans and statues earlier this year. Shapeways, the company that supplied the exhibit, scanned about 6,000 people and sold about 1,500 statues for $30.
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