The 3D printing revolution has changed the way we think about plastics. Everything from children’s toys to office supplies to high-value laboratory equipment can be printed. The potential savings of producing goods at the household- and lab-scale is remarkable, especially when producers use old prints and recycle them.
A 3D printing technology developed by Silicon Valley startup, Carbon3D Inc., enables objects to...
Engineers at Oregon State Univ. have used additive manufacturing to create an improved type of...
Three-dimensional bioprinting has come a long way since its early days when a bioengineer...
3-D printing isn’t just a commodity on Earth, it’s now also a commodity in space. In November 2014, the first 3-D printer in space created its first object, albeit self-fulfilling, a replacement faceplate for the printer’s casing that holds its internal wiring in place.
The 3-D printing scene, a growing favorite of do-it-yourselfers, has spread to the study of plasma physics. With a series of experiments, researchers at the Princeton Plasma Physics Laboratory have found that 3-D printers can be an important tool in laboratory environments.
In 2013, battle lines were drawn. Two stark competitors were looking to speed repairs and cut costs on parts for gas turbines. First to the drawing board was GE, who started using 3-D printing technology at its Global Research Center in Niskayuna, N.Y., to produce more than 85,000 fuel nozzles for its anticipated LEAP engine technology.
People have been making rubber products from elastic bands to tires for centuries, but a key step in this process has remained a mystery. In a report, scientists have described this elusive part of rubber production that could have major implications for improving the material and its uses. Their findings, if used to improve tire performance, for example, could mean higher gas mileage for consumers and less air pollution.
Imagine printing out molecules that can respond to their surroundings. A research project at the Univ. of Washington merges custom chemistry and 3D printing. Scientists created a bone-shaped plastic tab that turns purple under stretching, offering an easy way to record the force on an object.
A team of New York Univ. physicists has developed a method to monitor the properties of microscopic particles as they grow within a chemical reaction vessel, creating new opportunities to improve the quality and consistency of a wide range of industrial and consumer products. Their work, which appears in Soft Matter, offers benefits for commodities ranging from food and pharmaceuticals to perfumes and cosmetics.
By combining micro-imprinting and electro-spinning techniques, researchers at Shanghai Univ. have developed a vascular graft composed of three layers for the first time. This tri-layered composite has allowed researchers to utilize separate materials that respectively possess mechanical strength and promote new cell growth, a significant problem for existing vascular grafts that have only consisted of a single or double layer.
The editors of R&D Magazine are looking for speakers to participate in a webinar on “Using Multiple Materials in 3D Printing.” Candidates are asked to give a 15-min PowerPoint-based talk over the phone on their experiences in fabricating 3D printed products using multiple materials or developing the processes and/or technologies to accomplish this.
DNA molecules provide the "source code" for life in humans, plants, animals and some microbes. But now researchers report an initial study showing that the strands can also act as a glue to hold together 3-D-printed materials that could someday be used to grow tissues and organs in the laboratory.
In all manufacturing processes there are limits to the surface topographies that can be produced. These limits can be represented in part by crossover scales. Understanding these scales is important for selecting process variables in additive manufacturing (AM). This study evaluated the measured topographies on surfaces made by an AM process for polymers.
A large majority of Americans support labeling of genetically modified foods, whether they care about eating them or not. According to a December Associated Press-GfK poll, 66% of Americans favor requiring food manufacturers to put labels on products that contain genetically modified organisms, or foods grown from seeds engineered in labs. Only 7% are opposed to the idea, and 24% are neutral.
Just in time for Christmas, Simon Fraser Univ. computing science professor Richard Zhang reveals how to print a 3-D Christmas tree efficiently and with zero material waste, using the world’s first algorithm for automatically decomposing a 3-D object into what are called pyramidal parts. A pyramidal part has a flat base with the remainder of the shape forming upwards over the base with no overhangs, much like a pyramid.
The first 3-D printer in space has popped out its first creation. The 3-D printer delivered to the International Space Station two months ago made a sample part for itself this week. It churned out a faceplate for the print head casing.
Additive manufacturing, widely known as 3-D printing, offers many advantages over traditional manufacturing methods such as injection molding and machining, which limit a part’s geometry and size. By freeing manufacturers from these design constraints, additive manufacturing helps create complex parts that spark innovation and save companies time and money.
Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing. This 3-D printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles.
The editors of R&D Magazine have announced the opening of the 2015 R&D 100 Awards entry process. The R&D 100 Awards have a 50 plus year history of awarding the 100 most technologically significant products of the year. Past winners have included sophisticated testing equipment, innovative new materials, chemistry breakthroughs, biomedical products, consumer items, high-energy physics and more.
When an aspiring mechanical engineer on a budget wants a top-of-the-line guitar, what does he do? He makes it himself, of course. At age 13, Nathan Spielberg—now a Massachusetts Institute of Technology senior—began building his first guitar, a process that consumed his attention for eight hours a day, every weekend, for 3 1/2 years.
A few short years ago, the idea of a practical manufacturing process based on getting molecules to organize themselves in useful nanoscale shapes seemed far-fetched. Recent work at NIST, Massachusetts Institute of Technology and IBM Almaden Research Center suggest this capability isn’t far off, however, by demonstrating self-assembly of thin films on a polymer template that creates precise rows just 10 nm wide.
New software algorithms have been shown to significantly reduce the time and material needed to produce objects with 3-D printers. Because the printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process.
In a design that mimics a hard-to-duplicate texture of starfish shells, Univ. of Michigan engineers have made rounded crystals that have no facets. The team calls the crystals "nanolobes". The nanolobes' shape and the way they're made have promising applications. The geometry could potentially be useful to guide light in advanced LEDs, solar cells and non-reflective surfaces.
Microscopic particles that bind under low temperatures will melt as temperatures rise to moderate levels, but re-connect under hotter conditions, a team of New York Univ. scientists has found. Their discovery points to new ways to create "smart materials," cutting-edge materials that adapt to their environment by taking new forms, and to sharpen the detail of 3-D printing.
A leader in the field of minimally invasive surgery device development operates state-of-the-art R&D and manufacturing facilities—facilities that depend on today’s most advanced quality assurance/quality testing procedures. To ensure all equipment leaving its production facilities meets the highest performance and reliability standards, the company relies on a QA/QC system made possible by industrial microscope and analyzer solutions.
Researchers at Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a 3-D product.
Using 3-D printing and novel semiconductors, researchers at Oak Ridge National Laboratory have created a power inverter that could make electric vehicles lighter, more powerful and more efficient. At the core of this development is wide bandgap material made of silicon carbide with qualities superior to standard semiconductor materials.
Nanostructures of virtually any possible shape can now be made using a combination of techniques developed to exploit the unique properties of so-called perovskites. The group based in the Netherlands, developed a pulsed laser deposition technique to create patterns in ultra thin layers, one atomic layer at a time. The perovskites’ crystal structure is undamaged by this soft lithography technique, maintaining electrical conductivity.
- Page 1