In a world where most information is available in an instant, plant managers and engineers are continuously trying to find ways to improve the efficiency of processes along the manufacturing line. Analyzing these processes can be a difficult task. Until recently, days of laboratory work were often required to analyze any given sample segment or process in a manufacturing line.
A new type of graphene aerogel will make for better energy storage, sensors, nanoelectronics,...
3D printing has been used to make everything from cars to medical implants. Now, Univ. of...
Additive manufacturing has been called a game changer. But new games require new instructions, and the manuals for a growing assortment of methods for building parts and products layer-by-layer, collectively known as "3D printing", still are works in progress. Manufacturing researchers at NIST have scoped out the missing sections in current guidelines for powder bed fusion, the chief method for "printing" metal parts.
New research shows how inkjet-printing technology can be used to mass-produce electronic circuits made of liquid-metal alloys for "soft robots" and flexible electronics. Elastic technologies could make possible a new class of pliable robots and stretchable garments that people might wear to interact with computers or for therapeutic purposes.
Consumers are one step closer to benefiting from packaging that could give simple text warnings when food is contaminated with deadly pathogens like E. coli and Salmonella, and patients could soon receive real-time diagnoses of infections such as C. difficile right in their doctors' offices, saving critical time and trips to the lab.
Imagine you need to have an almost exact copy of an object. Now imagine that you can just pull your smartphone out of your pocket, take a snapshot with its integrated 3-D imager, send it to your 3-D printer and, within minutes, you have reproduced a replica accurate to within microns of the original object. This feat may soon be possible because of a new, tiny high-resolution 3-D imager developed at Caltech.
The 3D printing revolution has changed the way we think about plastics. Everything from children’s toys to office supplies to high-value laboratory equipment can be printed. The potential savings of producing goods at the household- and lab-scale is remarkable, especially when producers use old prints and recycle them.
A 3D printing technology developed by Silicon Valley startup, Carbon3D Inc., enables objects to rise from a liquid media continuously rather than being built layer-by-layer as they have been for the past 25 years, representing a fundamentally new approach to 3D printing. The technology allows ready-to-use products to be made 25 to 100 times faster than other methods.
Engineers at Oregon State Univ. have used additive manufacturing to create an improved type of glucose sensor for patients with Type 1diabetes, part of a system that should work better, cost less and be more comfortable for the patient. A key advance is use of electrohydrodynamic jet, or “e-jet” printing, to make the sensor.
Three-dimensional bioprinting has come a long way since its early days when a bioengineer replaced the ink in his desktop printer with living cells. Scientists have since successfully printed small patches of tissue. Could it someday allow us to custom-print human organs for patients in need of transplants?
3-D printing isn’t just a commodity on Earth, it’s now also a commodity in space. In November 2014, the first 3-D printer in space created its first object, albeit self-fulfilling, a replacement faceplate for the printer’s casing that holds its internal wiring in place.
The 3-D printing scene, a growing favorite of do-it-yourselfers, has spread to the study of plasma physics. With a series of experiments, researchers at the Princeton Plasma Physics Laboratory have found that 3-D printers can be an important tool in laboratory environments.
In 2013, battle lines were drawn. Two stark competitors were looking to speed repairs and cut costs on parts for gas turbines. First to the drawing board was GE, who started using 3-D printing technology at its Global Research Center in Niskayuna, N.Y., to produce more than 85,000 fuel nozzles for its anticipated LEAP engine technology.
People have been making rubber products from elastic bands to tires for centuries, but a key step in this process has remained a mystery. In a report, scientists have described this elusive part of rubber production that could have major implications for improving the material and its uses. Their findings, if used to improve tire performance, for example, could mean higher gas mileage for consumers and less air pollution.
Imagine printing out molecules that can respond to their surroundings. A research project at the Univ. of Washington merges custom chemistry and 3D printing. Scientists created a bone-shaped plastic tab that turns purple under stretching, offering an easy way to record the force on an object.
A team of New York Univ. physicists has developed a method to monitor the properties of microscopic particles as they grow within a chemical reaction vessel, creating new opportunities to improve the quality and consistency of a wide range of industrial and consumer products. Their work, which appears in Soft Matter, offers benefits for commodities ranging from food and pharmaceuticals to perfumes and cosmetics.
By combining micro-imprinting and electro-spinning techniques, researchers at Shanghai Univ. have developed a vascular graft composed of three layers for the first time. This tri-layered composite has allowed researchers to utilize separate materials that respectively possess mechanical strength and promote new cell growth, a significant problem for existing vascular grafts that have only consisted of a single or double layer.
The editors of R&D Magazine are looking for speakers to participate in a webinar on “Using Multiple Materials in 3D Printing.” Candidates are asked to give a 15-min PowerPoint-based talk over the phone on their experiences in fabricating 3D printed products using multiple materials or developing the processes and/or technologies to accomplish this.
DNA molecules provide the "source code" for life in humans, plants, animals and some microbes. But now researchers report an initial study showing that the strands can also act as a glue to hold together 3-D-printed materials that could someday be used to grow tissues and organs in the laboratory.
In all manufacturing processes there are limits to the surface topographies that can be produced. These limits can be represented in part by crossover scales. Understanding these scales is important for selecting process variables in additive manufacturing (AM). This study evaluated the measured topographies on surfaces made by an AM process for polymers.
A large majority of Americans support labeling of genetically modified foods, whether they care about eating them or not. According to a December Associated Press-GfK poll, 66% of Americans favor requiring food manufacturers to put labels on products that contain genetically modified organisms, or foods grown from seeds engineered in labs. Only 7% are opposed to the idea, and 24% are neutral.
Just in time for Christmas, Simon Fraser Univ. computing science professor Richard Zhang reveals how to print a 3-D Christmas tree efficiently and with zero material waste, using the world’s first algorithm for automatically decomposing a 3-D object into what are called pyramidal parts. A pyramidal part has a flat base with the remainder of the shape forming upwards over the base with no overhangs, much like a pyramid.
The first 3-D printer in space has popped out its first creation. The 3-D printer delivered to the International Space Station two months ago made a sample part for itself this week. It churned out a faceplate for the print head casing.
Additive manufacturing, widely known as 3-D printing, offers many advantages over traditional manufacturing methods such as injection molding and machining, which limit a part’s geometry and size. By freeing manufacturers from these design constraints, additive manufacturing helps create complex parts that spark innovation and save companies time and money.
Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing. This 3-D printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles.
The editors of R&D Magazine have announced the opening of the 2015 R&D 100 Awards entry process. The R&D 100 Awards have a 50 plus year history of awarding the 100 most technologically significant products of the year. Past winners have included sophisticated testing equipment, innovative new materials, chemistry breakthroughs, biomedical products, consumer items, high-energy physics and more.
When an aspiring mechanical engineer on a budget wants a top-of-the-line guitar, what does he do? He makes it himself, of course. At age 13, Nathan Spielberg—now a Massachusetts Institute of Technology senior—began building his first guitar, a process that consumed his attention for eight hours a day, every weekend, for 3 1/2 years.
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