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The Lead

3-D printed parts to provide low-cost, custom alternatives for lab equipment

February 27, 2015 10:14 am | by Raphael Rosen, Princeton Plasma Physics Laboratory Communications | News | Comments

The 3-D printing scene, a growing favorite of do-it-yourselfers, has spread to the study of plasma physics. With a series of experiments, researchers at the Princeton Plasma Physics Laboratory have found that 3-D printers can be an important tool in laboratory environments.

3-D Printing Blasts Off, Explodes Into the Future

February 13, 2015 1:15 pm | by Lindsay Hock, Editor | Articles | Comments

In 2013, battle lines were drawn. Two stark competitors were looking to speed repairs and cut...

Insight into how rubber is made could improve tires, reduce air pollution

February 13, 2015 8:44 am | by American Chemical Society | News | Comments

People have been making rubber products from elastic bands to tires for centuries, but a key...

3D printing with custom molecules creates low-cost mechanical sensor

February 10, 2015 8:03 am | by Hannah Hickey, Univ. of Washington | News | Comments

Imagine printing out molecules that can respond to their surroundings. A research project at the...

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Microscopic monitoring may yield big advanced in production of consumer products

February 3, 2015 12:02 pm | by James Devitt, New York Univ. | News | Comments

A team of New York Univ. physicists has developed a method to monitor the properties of microscopic particles as they grow within a chemical reaction vessel, creating new opportunities to improve the quality and consistency of a wide range of industrial and consumer products. Their work, which appears in Soft Matter, offers benefits for commodities ranging from food and pharmaceuticals to perfumes and cosmetics.

Artificial blood vessels

February 3, 2015 11:17 am | by Jason Socrates Bardi, American Institute of Physics | News | Comments

By combining micro-imprinting and electro-spinning techniques, researchers at Shanghai Univ. have developed a vascular graft composed of three layers for the first time. This tri-layered composite has allowed researchers to utilize separate materials that respectively possess mechanical strength and promote new cell growth, a significant problem for existing vascular grafts that have only consisted of a single or double layer.

Tell us your 3D printing experiences

February 3, 2015 9:13 am | by R&D Magazine Editors | News | Comments

The editors of R&D Magazine are looking for speakers to participate in a webinar on “Using Multiple Materials in 3D Printing.” Candidates are asked to give a 15-min PowerPoint-based talk over the phone on their experiences in fabricating 3D printed products using multiple materials or developing the processes and/or technologies to accomplish this.

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DNA “glue” could be used to build tissues, organs

January 14, 2015 10:23 am | by American Chemical Society | News | Comments

DNA molecules provide the "source code" for life in humans, plants, animals and some microbes. But now researchers report an initial study showing that the strands can also act as a glue to hold together 3-D-printed materials that could someday be used to grow tissues and organs in the laboratory.

Evaluating Measured Topographies on Surfaces Made by Additive Manufacturing

January 14, 2015 10:05 am | by Yuqi Zeng, Kaixi Wang, Brad C. Mello, Zhijie Wang and Christopher A. Brown, Surface Metrology Laboratory, Worcester Polytechnic Institute | Articles | Comments

In all manufacturing processes there are limits to the surface topographies that can be produced. These limits can be represented in part by crossover scales. Understanding these scales is important for selecting process variables in additive manufacturing (AM). This study evaluated the measured topographies on surfaces made by an AM process for polymers.

Poll: Americans support labeling genetically modified foods

January 13, 2015 9:36 am | by By Mary Clare Jalonick - Associated Press - Associated Press | News | Comments

A large majority of Americans support labeling of genetically modified foods, whether they care about eating them or not. According to a December Associated Press-GfK poll, 66% of Americans favor requiring food manufacturers to put labels on products that contain genetically modified organisms, or foods grown from seeds engineered in labs. Only 7% are opposed to the idea, and 24% are neutral.

New algorithm a Christmas gift to 3-D printing

December 15, 2014 2:23 pm | by Carol Thorbes, Univ. Communications, Simon Fraser Univ. | News | Comments

Just in time for Christmas, Simon Fraser Univ. computing science professor Richard Zhang reveals how to print a 3-D Christmas tree efficiently and with zero material waste, using the world’s first algorithm for automatically decomposing a 3-D object into what are called pyramidal parts. A pyramidal part has a flat base with the remainder of the shape forming upwards over the base with no overhangs, much like a pyramid.

Space station's 3-D printer pops out first creation

November 25, 2014 8:43 pm | by Marcia Dunn, Associated Press | News | Comments

The first 3-D printer in space has popped out its first creation. The 3-D printer delivered to the International Space Station two months ago made a sample part for itself this week. It churned out a faceplate for the print head casing.

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Unleashing the Power of 3-D Printing: Designing for Additive Manufacturability

November 19, 2014 1:44 pm | by Bill Camuel, Project Engineering Manager, RedEye | Articles | Comments

Additive manufacturing, widely known as 3-D printing, offers many advantages over traditional manufacturing methods such as injection molding and machining, which limit a part’s geometry and size. By freeing manufacturers from these design constraints, additive manufacturing helps create complex parts that spark innovation and save companies time and money.

Efficient method developed to measure residual stress in 3-D printed parts

November 17, 2014 10:08 am | by Kenneth Ma, LLNL | News | Comments

Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing. This 3-D printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles.

2015 R&D 100 Awards entries now open

November 13, 2014 11:27 am | by Lindsay Hock, Managing Editor | News | Comments

The editors of R&D Magazine have announced the opening of the 2015 R&D 100 Awards entry process. The R&D 100 Awards have a 50 plus year history of awarding the 100 most technologically significant products of the year. Past winners have included sophisticated testing equipment, innovative new materials, chemistry breakthroughs, biomedical products, consumer items, high-energy physics and more.

Outside-the-box thinker

November 3, 2014 7:42 am | by Julia, Sklar, MIT News Correspondent | News | Comments

When an aspiring mechanical engineer on a budget wants a top-of-the-line guitar, what does he do? He makes it himself, of course. At age 13, Nathan Spielberg—now a Massachusetts Institute of Technology senior—began building his first guitar, a process that consumed his attention for eight hours a day, every weekend, for 3 1/2 years.

NIST offers electronics industry two ways to snoop on self-organizing molecules

October 23, 2014 12:33 pm | News | Comments

A few short years ago, the idea of a practical manufacturing process based on getting molecules to organize themselves in useful nanoscale shapes seemed far-fetched. Recent work at NIST, Massachusetts Institute of Technology and IBM Almaden Research Center suggest this capability isn’t far off, however, by demonstrating self-assembly of thin films on a polymer template that creates precise rows just 10 nm wide.

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New 3-D printing algorithms speed production, reduce waste

October 22, 2014 7:51 am | by Emil Venere, Purdue Univ. | News | Comments

New software algorithms have been shown to significantly reduce the time and material needed to produce objects with 3-D printers. Because the printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process.

Starfish shell-mimicking crystals could advance 3-D printing pills

October 21, 2014 8:19 am | by Nicole Casal Moore, Univ. of Michigan | News | Comments

In a design that mimics a hard-to-duplicate texture of starfish shells, Univ. of Michigan engineers have made rounded crystals that have no facets. The team calls the crystals "nanolobes". The nanolobes' shape and the way they're made have promising applications. The geometry could potentially be useful to guide light in advanced LEDs, solar cells and non-reflective surfaces.

Goldilocks principle wrong for particle assembly

October 20, 2014 9:32 am | by New York Univ. | News | Comments

Microscopic particles that bind under low temperatures will melt as temperatures rise to moderate levels, but re-connect under hotter conditions, a team of New York Univ. scientists has found. Their discovery points to new ways to create "smart materials," cutting-edge materials that adapt to their environment by taking new forms, and to sharpen the detail of 3-D printing.

Keeping an Eye on Quality

October 16, 2014 2:57 pm | by Olympus | Articles | Comments

A leader in the field of minimally invasive surgery device development operates state-of-the-art R&D and manufacturing facilities—facilities that depend on today’s most advanced quality assurance/quality testing procedures. To ensure all equipment leaving its production facilities meets the highest performance and reliability standards, the company relies on a QA/QC system made possible by industrial microscope and analyzer solutions.

Research reveals unique capabilities of 3-D printing

October 16, 2014 8:51 am | by Morgan McCorkle, Oak Ridge National Laboratory | News | Comments

Researchers at Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a 3-D product.

Electric vehicle technology packs more punch in smaller package

October 15, 2014 8:46 am | by Ron Walli, Oak Ridge National Laboratory Communications | News | Comments

Using 3-D printing and novel semiconductors, researchers at Oak Ridge National Laboratory have created a power inverter that could make electric vehicles lighter, more powerful and more efficient. At the core of this development is wide bandgap material made of silicon carbide with qualities superior to standard semiconductor materials.

Creating nanostructures using simple stamps

October 2, 2014 1:31 pm | News | Comments

Nanostructures of virtually any possible shape can now be made using a combination of techniques developed to exploit the unique properties of so-called perovskites. The group based in the Netherlands, developed a pulsed laser deposition technique to create patterns in ultra thin layers, one atomic layer at a time. The perovskites’ crystal structure is undamaged by this soft lithography technique, maintaining electrical conductivity.

The Digital Lab for Manufacturing

September 18, 2014 2:32 pm | Events

In February 2014, President Obama called for a consortium of innovators to transform American industry through digital manufacturing. For this, the Digital Lab for Manufacturing was created. Learn how integrating design, development and manufacturing cuts costs.

Novel capability enables first test of real turbine engine conditions

September 17, 2014 7:46 am | by Tona Kunz, Argonne National Laboratory | News | Comments

Manufactures of turbine engines for airplanes, automobiles and electric generation plants could expedite the development of more durable, energy-efficient turbine blades thanks to a partnership between Argonne National Laboratory, the German Aerospace Center and the universities of Central Florida and Cleveland State. The ability to operate turbine blades at higher temperatures improves efficiency and reduces energy costs.

Want to print your own cell phone microscope for pennies?

September 16, 2014 8:01 am | by Susan Bauer, PNNL | Videos | Comments

At one o'clock in the morning, layers of warm plastic are deposited on the platform of the 3-D printer that sits on scientist Rebecca Erikson's desk. A small plastic housing, designed to fit over the end of a cell phone, begins to take shape. Pulling it from the printer, Erikson quickly pops in a tiny glass bead and checks the magnification.

Yale journal explores advances in sustainable manufacturing

August 27, 2014 8:33 am | News | Comments

Life cycle engineering connects the engineers who grapple with the efficiencies of production processes, machine design, and process chains with the industrial ecologists who develop more over-arching methods of environmental assessment. In a recent issue of the Journal of Industrial Ecology, experts explore the latest research on sustainable manufacturing and how life cycle engineering is being used to reduce environmental impact.

Researchers use 3-D printers to create custom medical implants

August 21, 2014 10:18 am | by Dave Guerin, Louisiana Tech Univ. | News | Comments

A team of researchers at Louisiana Tech Univ. has developed an innovative method for using affordable, consumer-grade 3-D printers and materials to fabricate custom medical implants that can contain antibacterial and chemotherapeutic compounds for targeted drug delivery.

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