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The Lead

3D-Printed Optic Breakthroughs

April 16, 2015 2:20 pm | by Tim Studt | Articles | Comments

Just a few years ago, many researchers working in alternative manufacturing methods believed the basic layering technologies integral to 3D printing limited the capability of this technique to build quality optical devices and lenses. But, as rapidly evolving as these techniques are, and as broad ranging as the applications it’s infiltrating, this limitation has been surmounted by a number of research groups around the world.

Report charts a research path for improving “printed” metal parts

April 14, 2015 12:05 pm | by NIST | News | Comments

Additive manufacturing has been called a game changer. But new games require new instructions,...

Inkjet-printed liquid metal could bring wearable tech, soft robotics

April 8, 2015 7:40 am | by Emil Venere, Purdue Univ. | News | Comments

New research shows how inkjet-printing technology can be used to mass-produce electronic...

Camera chip provides superfine 3-D resolution

April 6, 2015 8:00 am | by Jessica Stoller-Conrad, Caltech | News | Comments

Imagine you need to have an almost exact copy of an object. Now imagine that you can just pull...

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Manufacturing process could yield better solar cells, faster chips

March 25, 2015 10:57 am | by Tom Abate, Stanford Engineering | Videos | Comments

Computer chips, solar cells and other electronic devices have traditionally been based on silicon, the most famous of the semiconductors, that special class of materials whose unique electronic properties can be manipulated to turn electricity on and off the way faucets control the flow of water. There are other semiconductors. Gallium arsenide is one such material and it has certain technical advantages over silicon.

Researchers collaborate to develop revolutionary 3D printing technology

March 17, 2015 10:30 am | by Univ. of North Carolina, Chapel Hill | Videos | Comments

A 3D printing technology developed by Silicon Valley startup, Carbon3D Inc., enables objects to rise from a liquid media continuously rather than being built layer-by-layer as they have been for the past 25 years, representing a fundamentally new approach to 3D printing. The technology allows ready-to-use products to be made 25 to 100 times faster than other methods.

Additive manufacturing could greatly improve diabetes management

March 17, 2015 8:55 am | by David Stauth, Oregon State Univ. | News | Comments

Engineers at Oregon State Univ. have used additive manufacturing to create an improved type of glucose sensor for patients with Type 1diabetes, part of a system that should work better, cost less and be more comfortable for the patient. A key advance is use of electrohydrodynamic jet, or “e-jet” printing, to make the sensor.

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3-D printed parts to provide low-cost, custom alternatives for lab equipment

February 27, 2015 10:14 am | by Raphael Rosen, Princeton Plasma Physics Laboratory Communications | News | Comments

The 3-D printing scene, a growing favorite of do-it-yourselfers, has spread to the study of plasma physics. With a series of experiments, researchers at the Princeton Plasma Physics Laboratory have found that 3-D printers can be an important tool in laboratory environments.

The Difference Between Research and Development

February 24, 2015 9:34 am | by Bradford L. Goldense, President, Goldense Group Inc., Needham, Mass. | Articles | Comments

The already unclear lines separating research from development are getting even blurrier as more companies allocate some part of their R&D budget to take on riskier projects, and invest in the necessary infrastructure to manage these riskier activities. New products are now being launched out of recently formed "Innovation" organizations", and more are coming from existing “Advanced Development" organizations.

3-D Printing Blasts Off, Explodes Into the Future

February 13, 2015 1:15 pm | by Lindsay Hock, Editor | Articles | Comments

In 2013, battle lines were drawn. Two stark competitors were looking to speed repairs and cut costs on parts for gas turbines. First to the drawing board was GE, who started using 3-D printing technology at its Global Research Center in Niskayuna, N.Y., to produce more than 85,000 fuel nozzles for its anticipated LEAP engine technology.

3D printing with custom molecules creates low-cost mechanical sensor

February 10, 2015 8:03 am | by Hannah Hickey, Univ. of Washington | News | Comments

Imagine printing out molecules that can respond to their surroundings. A research project at the Univ. of Washington merges custom chemistry and 3D printing. Scientists created a bone-shaped plastic tab that turns purple under stretching, offering an easy way to record the force on an object.

Microscopic monitoring may yield big advanced in production of consumer products

February 3, 2015 12:02 pm | by James Devitt, New York Univ. | News | Comments

A team of New York Univ. physicists has developed a method to monitor the properties of microscopic particles as they grow within a chemical reaction vessel, creating new opportunities to improve the quality and consistency of a wide range of industrial and consumer products. Their work, which appears in Soft Matter, offers benefits for commodities ranging from food and pharmaceuticals to perfumes and cosmetics.

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Tell us your 3D printing experiences

February 3, 2015 9:13 am | by R&D Magazine Editors | News | Comments

The editors of R&D Magazine are looking for speakers to participate in a webinar on “Using Multiple Materials in 3D Printing.” Candidates are asked to give a 15-min PowerPoint-based talk over the phone on their experiences in fabricating 3D printed products using multiple materials or developing the processes and/or technologies to accomplish this.

DNA “glue” could be used to build tissues, organs

January 14, 2015 10:23 am | by American Chemical Society | News | Comments

DNA molecules provide the "source code" for life in humans, plants, animals and some microbes. But now researchers report an initial study showing that the strands can also act as a glue to hold together 3-D-printed materials that could someday be used to grow tissues and organs in the laboratory.

Evaluating Measured Topographies on Surfaces Made by Additive Manufacturing

January 14, 2015 10:05 am | by Yuqi Zeng, Kaixi Wang, Brad C. Mello, Zhijie Wang and Christopher A. Brown, Surface Metrology Laboratory, Worcester Polytechnic Institute | Articles | Comments

In all manufacturing processes there are limits to the surface topographies that can be produced. These limits can be represented in part by crossover scales. Understanding these scales is important for selecting process variables in additive manufacturing (AM). This study evaluated the measured topographies on surfaces made by an AM process for polymers.

Shedding light on why blue LEDs are so tricky to make

January 8, 2015 11:19 am | by Rebecca Caygill, Univ. College London | News | Comments

Scientists at Univ. College London, in collaboration with groups at the Univ. of Bath and the Daresbury Laboratory, have uncovered the mystery of why blue light-emitting diodes (LEDs) are so difficult to make, by revealing the complex properties of their main component—gallium nitride—using sophisticated computer simulations.

New algorithm a Christmas gift to 3-D printing

December 15, 2014 2:23 pm | by Carol Thorbes, Univ. Communications, Simon Fraser Univ. | News | Comments

Just in time for Christmas, Simon Fraser Univ. computing science professor Richard Zhang reveals how to print a 3-D Christmas tree efficiently and with zero material waste, using the world’s first algorithm for automatically decomposing a 3-D object into what are called pyramidal parts. A pyramidal part has a flat base with the remainder of the shape forming upwards over the base with no overhangs, much like a pyramid.

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Technique offers spray-on solar power

December 8, 2014 8:18 am | by Marit Mitchell, Senior Communications Office, Univ. of Toronto | Videos | Comments

Pretty soon, powering your tablet could be as simple as wrapping it in cling wrap. A Univ. of Toronto team has invented a new way to spray solar cells onto flexible surfaces using miniscule light-sensitive materials known as colloidal quantum dots (CQDs)—a major step toward making spray-on solar cells easy and cheap to manufacture.

Yale joins with leader in 3-D organ printing to transform transplants

December 5, 2014 10:28 am | by Ziba Kashef, Yale Univ. | News | Comments

Researchers at Yale Univ. have joined forces with a leading 3-D biology company, Organovo, to develop 3-D printed tissues for transplant research. As the number of donors for vital tissue and organ transplants decreases worldwide and the demand for transplants increases, 3-D bioprinting technology offers a solution to a long-standing and growing problem.

Purdue, GE collaborate on advanced manufacturing

December 5, 2014 8:32 am | by Judith Barra Austin, Purdue Univ. | News | Comments

Purdue Univ. announced that GE Global Research will invest up to $10 million in a five-year partnership focused on R&D in advanced manufacturing. The GE/Purdue Partnership in Research and Innovation in Advanced Manufacturing will push a new era in manufacturing, promoting technologies that enable the digitization, decentralization and democratization of manufacturing to lower cost, improve speed and drive innovation.

Thin, strong bond for vacuum seal

December 4, 2014 10:09 am | by Patrick Egan, NIST | News | Comments

An ultra-stable, ultra-thin bonding technology has been adapted by researchers for use as a super-strong vacuum seal. Though it is less than 100 nm thick, the bond can withstand pressure up to 2 megapascals, and its drift, or how much it shifts over time, is on the order of less than 3 trillionths of a meter per hour.

Space station's 3-D printer pops out first creation

November 25, 2014 8:43 pm | by Marcia Dunn, Associated Press | News | Comments

The first 3-D printer in space has popped out its first creation. The 3-D printer delivered to the International Space Station two months ago made a sample part for itself this week. It churned out a faceplate for the print head casing.

Unleashing the Power of 3-D Printing: Designing for Additive Manufacturability

November 19, 2014 1:44 pm | by Bill Camuel, Project Engineering Manager, RedEye | Articles | Comments

Additive manufacturing, widely known as 3-D printing, offers many advantages over traditional manufacturing methods such as injection molding and machining, which limit a part’s geometry and size. By freeing manufacturers from these design constraints, additive manufacturing helps create complex parts that spark innovation and save companies time and money.

Outside-the-box thinker

November 3, 2014 7:42 am | by Julia, Sklar, MIT News Correspondent | News | Comments

When an aspiring mechanical engineer on a budget wants a top-of-the-line guitar, what does he do? He makes it himself, of course. At age 13, Nathan Spielberg—now a Massachusetts Institute of Technology senior—began building his first guitar, a process that consumed his attention for eight hours a day, every weekend, for 3 1/2 years.

New 3-D printing algorithms speed production, reduce waste

October 22, 2014 7:51 am | by Emil Venere, Purdue Univ. | News | Comments

New software algorithms have been shown to significantly reduce the time and material needed to produce objects with 3-D printers. Because the printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process.

Starfish shell-mimicking crystals could advance 3-D printing pills

October 21, 2014 8:19 am | by Nicole Casal Moore, Univ. of Michigan | News | Comments

In a design that mimics a hard-to-duplicate texture of starfish shells, Univ. of Michigan engineers have made rounded crystals that have no facets. The team calls the crystals "nanolobes". The nanolobes' shape and the way they're made have promising applications. The geometry could potentially be useful to guide light in advanced LEDs, solar cells and non-reflective surfaces.

Goldilocks principle wrong for particle assembly

October 20, 2014 9:32 am | by New York Univ. | News | Comments

Microscopic particles that bind under low temperatures will melt as temperatures rise to moderate levels, but re-connect under hotter conditions, a team of New York Univ. scientists has found. Their discovery points to new ways to create "smart materials," cutting-edge materials that adapt to their environment by taking new forms, and to sharpen the detail of 3-D printing.

Keeping an Eye on Quality

October 16, 2014 2:57 pm | by Olympus | Articles | Comments

A leader in the field of minimally invasive surgery device development operates state-of-the-art R&D and manufacturing facilities—facilities that depend on today’s most advanced quality assurance/quality testing procedures. To ensure all equipment leaving its production facilities meets the highest performance and reliability standards, the company relies on a QA/QC system made possible by industrial microscope and analyzer solutions.

Research reveals unique capabilities of 3-D printing

October 16, 2014 8:51 am | by Morgan McCorkle, Oak Ridge National Laboratory | News | Comments

Researchers at Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a 3-D product.

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