New software algorithms have been shown to significantly reduce the time and material needed to produce objects with 3-D printers. Because the printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process.
In a design that mimics a hard-to-duplicate texture of starfish shells, Univ. of Michigan...
Microscopic particles that bind under low temperatures will melt as temperatures rise to...
Researchers at Oak Ridge National Laboratory have demonstrated an additive manufacturing method to control the structure and properties of metal components with precision unmatched by conventional manufacturing processes. The researchers demonstrated the method using an ARCAM electron beam melting system (EBM), in which successive layers of a metal powder are fused together by an electron beam into a 3-D product.
Using 3-D printing and novel semiconductors, researchers at Oak Ridge National Laboratory have created a power inverter that could make electric vehicles lighter, more powerful and more efficient. At the core of this development is wide bandgap material made of silicon carbide with qualities superior to standard semiconductor materials.
A common complaints about solar power is that solar panels are still too expensive. Efforts at making them more efficient or longer-lasting have been limited. A new method developed in Okinawa could solve the expense problem: A hybrid form of deposition is being used to create perovskite solar cells from a mixture of inexpensive organic and inorganic raw materials, eliminating the need for expensive crystallized silicon.
A collaboration between scientists in the Univ. of Chicago’s chemistry department, the Institute for Molecular Engineering and Argonne National Laboratory has produced the highest-ever recorded efficiency for solar cells made of two types of polymers and fulllerene. Researchers identified a new polymer that improved the efficiency of solar cells and also determined the method by which the polymer improved the cells’ efficiency.
At one o'clock in the morning, layers of warm plastic are deposited on the platform of the 3-D printer that sits on scientist Rebecca Erikson's desk. A small plastic housing, designed to fit over the end of a cell phone, begins to take shape. Pulling it from the printer, Erikson quickly pops in a tiny glass bead and checks the magnification.
During the six-day IMTS manufacturing technology show in Chicago this week, the “Strati” will be the first vehicle printed in one piece using direct digital manufacturing. The process will take more than 44 hours of print time. A team including Local Motors, Cincinnati Inc. and Oak Ridge National Laboratory will then rapidly assemble it for a historic first set for Saturday.
Quality assurance is essential in industrial workflows and the Dortmund-based SGS Institut Fresenius GmbHs, a subsidiary of the SGS Group, undertakes a diverse range of quality assurance tasks in the automotive, aerospace and medical technology sectors. Given that material quality is essential in these sectors, any technologies that can enhance the accuracy, efficiency and ease of material inspection and analysis are welcomed.
A team of researchers at Louisiana Tech Univ. has developed an innovative method for using affordable, consumer-grade 3-D printers and materials to fabricate custom medical implants that can contain antibacterial and chemotherapeutic compounds for targeted drug delivery.
In May 2014, a private company in China, WinSun, printed 10 full-size houses using 3-D printers in the space of a day. The process utilized quick-drying cement and construction water to build the walls layer-by-layer. The company used a system of four 10-m-by-6.6-m-high printers with multi-directional sprays to create the houses.
Imagine your religious beliefs laid between you and your life. This is what happened in mid-April to Julie Penoyer, a 50-year-old U.K. heart patient and Jahovah’s Witness. Following her religious beliefs, her request when undergoing open-heart surgery was to not receive donated blood products.
Borrowing from the ancient Japanese art of origami, children's toys and even a touch of the "Transformers" movies, scientists and engineers at Harvard University and the Massachusetts Institute of Technology have created self-assembling, paper robots. These complex machines transform themselves from little more than a sheet of paper and plastic into walking automatons.
Traditional lithography is based on a simple principle: Oil and water don’t mix. The method, first developed by an actor in Bavaria in 1796, used a smooth piece of limestone on which an oil-based image was drawn and overlayed with gum arabic in water. During printing, the ink was attracted to the oil, and was repelled by the gum.
The global 3-D scanning market is estimated to grow from $2.06 billion in 2013 to $4.08 billion by 2018, at a CAGR of 14.6% from 2013 to 2018, according to a MarketsandMarkets report. Recent trends in the industry show 3-D scanning as improving, with a huge demand. And 3-D scanning with services like reverse engineering, rapid prototyping and quality inspection, makes it suitable for most verticals.
With the help of conventional inkjet printers, scientists are reporting new understanding about the dynamics of 3-D bioprinting that takes them a step closer to realizing their goal of making working tissues and organs on-demand. Their recent work in testing bioinks filled with hydrogel and different concentrations of mouse fibroblasts shed light on how the inks behave when they’re dispensed through printer nozzles.
Long dismissed as too impractical and expensive for everyday cars, fuel cell technology is getting a push into the mainstream by Toyota, the world's top-selling automaker. Buoyed by its success with electric-gasoline hybrid vehicles, Toyota is betting that drivers will embrace hydrogen fuel cells, an even cleaner technology. The company’s fuel cell car will go on sale before April next year.
You wouldn’t think that mechanical force could process nanoparticles more subtly than the most advanced chemistry. But researchers at Sandia National Laboratories have created a newly patented and original method that uses simple pressure to produce finer and cleaner results in forming silver nanostructures than do chemical methods, which are not only inflexible in their results but leave harmful byproducts.
In wind farms across North America and Europe, sleek turbines equipped with state-of-the-art technology convert wind energy into electric power. But tucked inside the blades of these feats of modern engineering is a decidedly low-tech core material: balsa wood.
Researchers the world over are investigating solar cells which imitate plant photosynthesis, with the goal of using sunlight and water to create synthetic fuels such as hydrogen. Scientists in Switzerland have developed this type of photoelectrochemical cell, but this one recreates a moth’s eye to drastically increase its light collecting efficiency. The cell is made of cheap raw materials: iron and tungsten oxide.
Lawrence Livermore National Laboratory researchers have developed a new and more efficient approach to a challenging problem in additive manufacturing—using selective laser melting, namely, the selection of appropriate process parameters that result in parts with desired properties.
Four major U.S. research universities have formed a technology consortium to improve the way in which educational content is shared across universities and ultimately delivered to students. Unizin will provide a common digital infrastructure that will allow member universities to work together to strengthen their traditional missions of education and research using the most innovative technology available today.
When concrete shells are constructed, they usually have to be supported by elaborate timber structures. This is one reason why such structures are now rarely built. In Austria, engineers have developed a new construction method that does not require any solid supporting structure at all. Instead, an air cushion is inflated below a concrete slab, bending the concrete and quickly forming a self-supporting shell.
Superlyophobic surfaces are simultaneously repellant for almost any liquid and exhibit high contact angles and low flow resist. But the demanding and usually expensive fabrication remains a bottleneck for further development. Researchers in Shenzhen, China, however, have now formulated a facile and inexpensive microfabrication method that uses polymers to help transfer the superlyophobic structures to curable materials.
Engineers at Oregon State University have successfully shown that a continuous flow reactor can produce high-quality nanoparticles by using microwave-assisted heating. This is essentially the same force that heats up leftover food with such efficiency, but instead of warming up yesterday’s pizza, this concept may change the production of cell phones and televisions or improve solar energy systems.
Thirty years have passed since 3-D printers first appeared, but only recently have they hinted at a new era of manufacturing. The first working 3-D printer was created in 1984 by Chuck Hull of 3D Systems Corp. This early device, based on stereolithography, gave way to the first truly practical 3-D printing technology patented by the Massachusetts Institute of Technology in 1993.
Rapid Prototype + Manufacturing (rp+m) has formally partnered with Case Western Reserve Univ. to move its research and development arm to the university, joining forces with faculty researchers to develop new technologies in the growing additive manufacturing market, assist students in entrepreneurship and with research opportunities, and boost economic development in the region.
- Page 1